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At the moment, Poor environmental conditions are one of the main factors affecting the development of pig farming. This includes wastewater, infectious diseases, disease carriers, harmful gases and unpleasant odors. The main cause of this contamination is that pig manure is not treated properly.. So, How to effectively manage pig manure? The best option for disposing of pig manure is to convert it into organic fertilizer, since it contains rich nutrients that promote the growth of crops and plants. How to produce organic fertilizer from pig manure?
Learn moreIn general, to produce a high quality fertilizer from pig manure waste, There are two key steps that must be completed beforehand: adjust the moisture of raw material and compost pig manure.
Pig manure not only contains the solid portion of feces, but also the liquid portion of urine. However, generally, Manure solids are used to produce organic fertilizers. Therefore, it is necessary to separate the solids from the water.
for this, we can offer you inclined screen solid-liquid separator, ideal for dehydrating pig manure with a high moisture content greater than 90%. If the water content of your pig manure is less than 90%, We recommend purchasing a screw type dehydrator to process pig manure., since it can reduce the moisture content of the manure to a 30%. Free quote
The reason why pig manure causes environmental pollution is that it contains a large amount of harmful substances, like harmful bacteria, pest eggs and grass seeds. However, during the process of aerobic fermentation, a large amount of heat is generated that kills these substances.
For large-scale pig manure disposal, How to decompose manure in less than 20 days? YUSHUNXIN trough type composters and row composting machines can help you considerably. With regular turning and mobile or trench movement, will be able to decompose pig manure quickly. Free quoteAfter dehydration and composting, It's time to turn pig manure into the organic fertilizer you need. Here, YUSHUNXIN can offer you various options for pig manure fertilizer production., which are divided into two types: organic fertilizer powder manufacturing system and granular fertilizer production line from pig manure.
Are you looking for a low-cost solution to make organic fertilizer from pig waste?? Do you want to set up a small plant for the manufacture of organic fertilizers from pig manure?? If your answer is yes, We recommend that you purchase a powder fertilizer production line for the treatment of pig manure..
If you need a swine manure disposal project with greater commercial benefits, Processing pig manure into organic pellets is the best option. Besides, the granular fertilizer production from pig manure prevents adhesion and nutrient stratification, which makes it easier to transport, storage and sale.
If you plan to dispose of pig manure in powdered organic fertilizer, in addition to dehydration and composting, You must carry out the following steps:
In this process, need to transfer the pig manure compost to a fertilizer metering machine, which can feed the organic materials in the required proportion. For the manufacture of powder fertilizer from pig manure, It is recommended to use a loader type feeder, which has low cost and does not block easily.
To produce high quality organic fertilizers, Fertilizer manufacturers often use multiple organic materials, not just pig manure. For example, chicken manure, straw, rice husks, NPK, inter alia. To balance the nutrients of the final fertilizer, it is advisable to mix them evenly with the pig manure. for this, we can provide you professional mixers.
Fertilizer powder, as its name indicates, is an organic fertilizer made from finely powdered pig manure.. However, pig manure compost usually contains many lumps. Therefore, it is necessary to grind the pig manure compost into a fine powder. To choose the right equipment, We recommend a vertical crusher or a semi-wet crusher..
After shredding, You may still find some debris in your pig manure powder fertilizer. How to separate them from qualified organic fertilizer? A powder fertilizer sifter will help you with this task.. Finally, you will only have to package the pig manure powder fertilizer in the necessary bags.
In the manufacture of pig manure pellets, The importance of choosing a good pelletizer is indisputable. Here, Disc granulator is the most cost-effective option for you. It can produce between 1 y 6 tons of pig manure fertilizer pellets per hour, with a price that varies between $1,000 y $16,000.
As in the production of powder fertilizers, after granulation, it is necessary to separate the qualified pellets from the unqualified ones. To meet your needs, We also design equipment to sift fertilizer granules.
And what to do with ungraded pig manure pellets? Discard them? Of course not! You can add chain crusher to crush unqualified granules and convey them back to granulation.
Generally, The moisture content of pig manure fertilizers should not exceed the 14%. However, after granulation, The water content is usually 15-20%. In this aspect, our drying machines and cooling equipment will be of great help.
If you want to prevent the pig manure pellets from absorbing moisture from the air and losing nutrients, You can buy rotary coating machine for your pig manure treatment system.
When the final pig manure fertilizer is in granular form, It is essential to replace powder fertilizer packaging machine with granular fertilizer packaging scale.
Cost is one of the most important aspects people consider when selecting a hog manure disposal plan.. However, he fertilizer manufacturing line price from pig manure is generally not fixed. It depends on several factors, especially the type of fertilizer and the configuration of the machines. Next, You can know the detailed costs of powdered and granular swine manure fertilizer manufacturing systems.
As explained above, We can see that the configuration of pig manure powder fertilizer production line is quite simple.. In addition to the composting machine, only the loader type feeder is included, manure crusher, powder sieving machine, powder packaging equipment and conveyors, inter alia. In general terms, the simpler the equipment configuration, the lower the cost and the less space occupied. Therefore, This pig manure disposal plan requires an investment of between $35,000 y $90,000, in addition to a factory area 800 a 5,000 m².
Because more equipment is used, The cost of a system to manufacture organic fertilizer pellets from swine manure is higher than that of a powdered one. In general, you will need to prepare between $110,000 y $550,000 for this swine waste management project. Unlike powder fertilizer manufacturing, To make granular fertilizer from pig manure, you need to add a mixer., granulation machine, pellet sifter, secadora, cooler, granular fertilizer coating equipment and packaging machine to your pig manure fertilizer manufacturing plant. Besides, You will need a large installation space of between 2,000 y 10,000 m².
If you have any other needs related to making fertilizer from pig manure, feel free to contact us for the best solutions. Besides, we also have fertilizer production lines from chicken manure, cow manure disposal systems, and goat manure fertilizer production designs for sale for you.
YUSHUNXIN, a subsidiary of the YOTO Group, offers comprehensive solutions (turnkey) and equipment for the manufacture of organic fertilizers, compounds and type BB, management of animal manure and mineral waste. We offer a comprehensive service, from machinery design and manufacturing to installation and training.
NPK Fertilizer Manufacturing Production of SSP Phosphate Fertilizers Organic Fertilizer Solutions Biofertilizer Production Chicken Manure Management Bovine Waste Management
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Tashkent Public Street, Taskent, Uzbekistan
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Golf Island, Jl. Pantai Indah Kapuk Ruko N.º 20, Block J, Jakarta, Jakarta Special Capital Region, 14470, Indonesia
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