Chicken Manure Management

One of the best solutions for managing chicken manure is the manufacture of fertilizers. Since this method allows simultaneous compliance with the environmental management requirements of poultry farms and the commercial production of organic fertilizers. But the question arises: How to process poultry waste into organic fertilizer in the form of granules, dust, compost or simply dried? YUSHUNXIN offers customized chicken manure fertilizer manufacturing plan and equipment according to your budget, ability, farm size and other specific factors.

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Plan commercial number one for chicken manure management

For farms looking for a commercial chicken manure management solution, The best option is to transform the chicken manure into fertilizer granules. Since this approach generates greater benefits while treating poultry waste in an environmentally responsible manner. Now well, How to granulate chicken manure quickly? There are two main types of fertilizer granulation systems preferred by most manufacturers.

Large Scale Chicken Manure Granulation Plant

Drum granulation system for industrial production of chicken manure fertilizer

Normally, for the industrial production of organic fertilizers from chicken manure, The best operation is the rotary drum granulation system.

On the one hand, with a single granulator installed in the poultry manure fertilizer system, organic fertilizer granules with capacity of 1 a 20 tons per hour. That is to say, This system fully supports chicken manure treatment projects on chicken farms. 100.000 up to millions of birds, and organic fertilizer production plans 5.000 a 100.000 tons per year. Free quote

On the other hand, to help complete large-scale industrial poultry manure granulation, YUSHUNXIN has specially designed drum powder granulation line with extra internal coating (both rubber and stainless steel). This greatly improves the corrosion resistance of chicken manure fertilizer equipment and offers a longer service life..

Disc granulation for economical processing of chicken manure pellets

Is there a solution capable of producing chicken manure pellets with a conversion rate higher than 93 %? Of course. You can purchase a disc fertilizer granulation line , which is the most profitable option to pelletize chicken manure.

Por una parte, with an open granulation disc, The operator can directly monitor the formation status of poultry manure granules. Por tanto, It is possible to adjust the humidity of the material in time to convert the composted chicken manure into pellets of the required size (of 1 a 8 mm), thus reaching a granulation rate of 93 %. Free quote

Por otra parte, compared to drum line, The disc granulation system features a more economical price and compact design, ideal for small scale manufacturing of granular organic fertilizer from chicken manure. For a plant 5 TPH, It will be necessary to provide a budget of 100.000 a 150.000 USD and a workshop 3.000 a 4.000 m² .

Chicken manure composting 20 days
Production of powder fertilizer from poultry waste

To transform fresh poultry manure into a safe and useful organic fertilizer, composting is essential. Through a temperature controlled process, adequate humidity and aeration, pathogens are easily eliminated, pest eggs and weed seeds present in chicken manure.
But, How to decompose chicken manure quickly and safely? YUSHUNXIN ofrece professional manure composting machines , which thanks to efficient turning and active aeration allow large volumes of manure to be fermented into organic compost in just 20 days . Among the options are closed rapid fermentation tanks, economical channel-type compost turners and mobile windrow-type composters.

Chicken manure composting with windrow turner
Wheel Composting Machine for Large Fertilizer Fermentation

However, for the commercial production of compost fertilizer from chicken manure, it is even more advisable to process the compost into fine powder. Because by offering better absorption capacity it allows you to generate greater income.
To do this you only need to add several pieces of equipment to the chicken manure management system.: material feeder, compost crusher, dust sieve and packaging scale. With a complete chicken manure fertilizer production line 1 a 20 TPH, which includes the composting machine, The quote range oscillates between 30.000 y 100.000 USD, and the minimum installation area is 800 m² .

Manufacture of organic fertilizer powder from chicken manure
Organic fertilizer powder production plant already established

granulation plan 3 TPH for poultry manure disposal

With a budget of 50.000 USD, It is excellent to opt for a simple disc granulation system for poultry manure processing.. This includes: hilera type composting machine SXLDF-3000, feed hopper, SXSF-90 wet material crusher, SXYZ-3000 disc granulator, SXGS-1240 rotary sieve, bagging machine SXBZ-50 and conveyor belts. With this line you can produce without difficulty 3 tons of commercial granular fertilizer from fresh poultry manure.
production line 10 TPH of fertilizer powder

Instead, If the objective is to establish a fertilizer production plant based on chicken manure 10 TPH, You should invest in an organic powder fertilizer project. This system integrates an SXCF-5000 channel type compost turner, 2x3 m loading feeder, vertical powder mill SXFLF-1000, sieving machine SXGS-1870, automatic packaging machine and belt conveyors.

Can we install a chicken manure drying system?

Of course. If a mechanical drying system is required for handling chicken manure, There are also customized solutions. These systems reduce manure moisture to less than 10 % on a large scale (1 a 20 TPH). They generally consist of three main parts: screw dehydrator, rotary dryer and heat generation system.

Drying chicken manure until 30 % of humidity

When chicken manure needs to be processed with 50–70 % of humidity up to 30 %, screw dehydrator machine is the best choice. Through physical pressing between screw and mesh, can fully meet chicken manure handling requirements of 10–20 m³.
Processing of chicken manure with water content less than 10 %

Then, for deeper industrial drying to less than 10 % of humidity, the rotary dryer is extremely useful. Thanks to the hot air method and its rotating drum design, can dry chicken waste with maximum capacity of 20 TPH.
Heat generation for drying poultry waste

Finally, for hot air drying using a rotary dryer, it is necessary to purchase a heat generation system, including gas burner, hot air oven and fan.

As buy quality equipment for your chicken manure fertilizer manufacturing system?

After deciding on your chicken manure management plan and the equipment needed, You will also need to pay attention to purchasing quality equipment for making fertilizer from chicken manure.. High-quality fertilizer machines are characterized by high work efficiency, fewer blockages and lower maintenance costs, among other benefits. But, How can you buy quality equipment for processing chicken manure? Here we give you three tips:

Consult with those who have already started the treatment of poultry waste

Por lo general, Finding the best machines for making fertilizer from chicken manure on the market takes time and effort. Fortunately, Some people have been using these machines for several years and have tried equipment from different manufacturers. Así, know the best machines for the disposal of chicken manure on the market. If you can get recommendations from these people, you can save time and money. They can even help you avoid purchasing the wrong equipment..
Choosing a reliable fertilizer equipment manufacturer

A leading manufacturer, Reliable and experienced are more likely to produce high quality chicken manure processing machines, como YUSHUNXIN. As a renowned fertilizer equipment manufacturer, we have more than 20 years of experience in the production of chicken manure handling machinery. We hire qualified and experienced workers to design and produce different types of machines.. Besides, We can also help you select the right machine for your chicken manure fertilizer production business and offer you great discounts..

Besides, There are many other manure fertilizer making plans for you. For example, there is a plan to convert cow dung into manure fertilizer, methods for making fertilizer from pork, inter alia. If you have other requirements, Please feel free to contact us to get your own fertilizer production line.