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When you produce granular fertilizer, YUSHUNXIN offers you a wide range of industrial fertilizer granulation equipment. These include the disc granulator (pan pelletizer), el granulador de tambor rotatorio, double roller press, flat die mill, the stirring tooth granulator and the rotary drum granulator with internal agitation. All of them can completely satisfy your demands for the manufacture of organic fertilizers. (por ejemplo, animal manure) or NPK compounds, both by wet and dry granulation. At the same time, YUSHUNXIN provides customized solutions according to your specific needs. Capacities vary between 1 y 30 tons per hour, while prices range between $3,000 and $95,000.
Learn moreWhen you want to produce granular fertilizer, choosing a suitable granulator is essential. As a professional fertilizer machinery supplier, YUSHUNXIN designs various granulation equipment so you can choose the most appropriate one. All of them help you quickly transform powdered fertilizer into uniform and stable granules..
He disc granulator or pan is among the top three machines for making fertilizer granules, because it offers a granulation rate greater than 93%, an economical price and occupies a small area.
Its operating principle is based on the rotation of the disk, which generates a centrifugal force capable of making the powder particles roll, adhere to each other and form solid, homogeneous granules. Free quote
Unlike the disc granulator, the rotary drum machine adopts a cylindrical structure, which allows it to accommodate a greater amount of material and increase production capacity.
That's why it can make more fertilizer granules than other equipment., although it also takes advantage of the rotation of the body and the cohesive force of water to transform the powder into compact granules.. Free quote
If what you are looking for is to convert chemical materials into granules more efficiently, we recommend our double roller press granulator.
Mainly uses extrusion force between rollers to granulate compound fertilizers, and since it requires almost no water, reduces both costs and drying and cooling time of the final product. Free quote
In the same way, flat die granulation machine employs dry granulation method, although it is more suitable for dehydrated organic compost.
Its granulation part is composed of a rotating roller and a perforated mold., obtaining cylindrical granules. It is widely used to produce food, organic fertilizer and fuel pellets. Free quote
Como su nombre indica, The granulation process with agitator teeth is closely related to mechanical agitation.
Harnesses aerodynamic force and high-speed rotational movement of teeth to transform organic materials into fertilizer granules. The result is granules with greater hardness than those manufactured by disc or drum granulation.. Free quote
This is a “two-in-one” fertilizer granulation equipment., since it combines the granulation methods by rotating drum and by agitating teeth.
Thanks to this integration, achieves higher granulation rate, lower energy consumption and produces granules with a more uniform and attractive appearance. Free quoteThere are various fertilizer granulators, But which ones are most appropriate for the granulation of organic fertilizers and which ones are used to transform chemical materials into pellets?? Here you have the answer.
Whether you want to transform cow manure or chicken manure into granules, you can choose our fertilizer granulation equipment for organic products. We have models for small and large scale, and dry or wet type, suitable for convert organic waste as fertilizer in granules economically.
When you need to convert urea mixtures, SSP, DAP, MOP or other chemical components in pellets, We can also offer you a granulador NPK apropiado. They all meet your capacity requirements, granulation cost and method, guaranteeing stable and efficient production.
To make quality granular fertilizer, Two granulation methods are generally used.
During the wet granulation process, the machine uses a liquid (commonly water) as a binder to increase cohesion between fertilizer powder particles, so that the product is granulated more easily and quickly. Both disc and drum granulator belong to this type. In this case, A complete granulation line usually includes dosing equipment, trituration, mix, granulation, screening, drying, cooling, coating and packaging, which ensures a continuous and controlled process.
Dry granulation practically does not incorporate water. Produces fertilizer granules by simple extrusion between rollers, that is to say, only with physical force. Therefore, By using this equipment you can convert powder into granules faster and reduce purchasing costs for dryers and coolers.. To establish a production plant with this method, dosing equipment required, mixed, granulation, screening, coating and bagging, ensuring efficient and profitable operation.
When purchasing fertilizer granulation equipment, capacity is an essential aspect. So, What is the production of the mentioned models and which one is suitable for small or large-scale plants??
If you want to set up a small capacity granulation plant, all YUSHUNXIN models can meet your needs. For a range of 1–3t/h, equipment with flat matrix, disc or double roller are ideal options, since in addition to the adequate capacity, They offer affordable prices. When the required capacity is 3–6t/h, You can opt for the disc granulator or the one with agitating teeth., which balance performance, investment and durability.
For capacities greater than 6t/h, There are two selection alternatives: purchase a single high-capacity machine—such as a stirring tooth granulator or a rotary drum granulator—, or increase the number of teams working in parallel. The second case is very practical, because with two disc granulators you can easily produce 10 tons of granules per hour, improving plant operational flexibility.
Cost is an essential factor when purchasing fertilizer granulation equipment. Due to differences in capacity, materials, design and technology, each machine has its own price range; however, as direct manufacturer, YUSHUNXIN can offer you the most competitive value on the market.
Fertilizer granulation equipment from $3,000–$15,000
If your budget to buy a granulation machine is between $3,000 and $15,000, you can choose between three models:
The disc granulator, with capacity of 1–6t/h, whose price varies between $3,500 and $15,000.
Double roller granulator, designed for 1–3t/h, costs from $4,000 to $8,000.
The flat die mill, with a range of 1–2.5t/h, It is priced at $3,000–$6,000., fully satisfying your production needs.
Fertilizer granulation equipment from $5,200–$95,000
If you have a larger investment, We recommend the following equipment, which cost between $5,200 and $95,000:
The rubber-lined rotary drum granulator with capacities of 1–30t/h, whose price ranges from $7,000 to $95,000.
The new organic fertilizer granulator, with capacity of 1–8t/h, requires an investment of $5,200–$55,000.
The drum granulator with internal agitation, which combines two granulation methods, requires an approximate investment of $20,000–$30,000
Besides, YUSHUNXIN offers additional information on fertilizer granulation equipment and complete production plans for your reference..
What material is the granulator machine made of??
Q235B boiler steel is used, characterized by its high resistance and difficult deformation.
Can the equipment produce 1mm granules?
Of course, can fully meet the production requirements of 1–10mm granules.
What is the moisture content of raw material during granulation?
In wet granulation equipment, humidity 20%–40%; dry granulation should be reduced below 10%.
How hard are the finished granules??
Approximately 15–20N.
Besides, There are many other production solutions you can choose from.: fertilizer composting, drying systems, packaging plans, projects for the use of agricultural waste with the generation of carbon sinks, inter alia. We invite you to contact us immediately; we will do our best to offer you the best solutions tailored to your own fertilizer manufacturing, fluidly, safe and successful.
YUSHUNXIN, a subsidiary of the YOTO Group, offers comprehensive solutions (turnkey) and equipment for the manufacture of organic fertilizers, compounds and type BB, management of animal manure and mineral waste. We offer a comprehensive service, from machinery design and manufacturing to installation and training.
NPK Fertilizer Manufacturing Production of SSP Phosphate Fertilizers Organic Fertilizer Solutions Biofertilizer Production Chicken Manure Management Bovine Waste Management
Office in Uzbekistan
Tashkent Public Street, Taskent, Uzbekistan
Branch in Indonesia
Golf Island, Jl. Pantai Indah Kapuk Ruko N.º 20, Block J, Jakarta, Jakarta Special Capital Region, 14470, Indonesia
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