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A BB fertilizer blending plant is installed to produce compound fertilizers through the homogeneous and proportional combination of various types of chemical granules. This type of system is commonly known as BB bulk fertilizer production., abbreviated as BB fertilizers. Generally, since it only requires a simple process that includes dosing, mixing and bagging, you can produce NPK fertilizers with competitive cost, in a small space and with a completely flexible formulation configuration. Besides, the production capacity of mixed fertilizers can reach 60 TPH or more, y, for this reason, YUSHUNXIN, As a professional fertilizer machinery manufacturer, can offer support in many aspects, including material selection, plant location and design of customized solutions.
Learn moreWhen you want to start BB bulk fertilizer production, Material preparation is an aspect you should focus on. Entonces, What is the principle for selecting raw materials in the production of BB fertilizers? In general, must consider three principles:
BB fertilizer is a kind of compound fertilizer. For this reason, Its raw materials are usually various simple chemical fertilizers or complex fertilizers.
Such as urea, and so, DAP, TSP, ammonium sulfate, inter alia. Free quote
In general terms, fertilizer blending plant is built to process granular chemical materials and transform them into required fertilizer. The use of chemical granules is the essential premise to start the production of BB fertilizers.
Besides, to obtain a high quality BB fertilizer, It is advisable to select granules with uniform size. Otherwise, Fertilizer nutrients can separate into layers during transportation, affecting the supply of nutrients for crop growth. Free quote
Por último, It is preferable to choose materials that do not react chemically with each other..
This is because a chemical reaction transforms one substance into another., which can modify the proportion of nutrients in the fertilizer and even generate harmful substances. Free quoteFertilizer mixing system is highly valued for rapid production of compound fertilizers. This is due to its simple dosing process., mixing and packaging. For this reason, to produce BB fertilizers, Normally you only need to purchase four types of fertilizer processing equipment.
As mentioned above, BB fertilizer is a mixture of various chemical materials in a specific proportion. If this proportion changes, the final product will no longer be suitable for local agricultural conditions and could even cause damage. But, How to ensure that the production of BB fertilizer is carried out strictly according to the established formula? The solution is a dosing machine, which adopts electronic weighing system and feeds each chemical material in order, instead of doing everything at the same time. Therefore, can supply each raw material with high precision.
In bulk fertilizer production, as its name indicates, the mixer plays a fundamental role. For this, we design a professional BB mixer, specially developed for this type of manufacturing. This equipment avoids chromatography of the mixture and segregation, which usually occur due to differences in the proportion of raw materials or the size of the granules. Besides, resolves negative effects caused by material properties, mechanical vibrations or air pressure. Así, Allows you to evenly mix different chemical materials and ensure the nutrient balance of BB fertilizer.
After mixing, compound fertilizer can be packaged directly. It's a really simple process. To speed up work, we recommend a automatic bagging machine, equipped with an automatic electronic weighing system with a quantitative precision of 2‰. For this reason, can pack BB fertilizer in 10 kg, 25 kg, 50 kg, etc., in a very short time. This greatly facilitates transportation, storage and marketing.
If you want BB fertilizer production to run continuously and smoothly, you also need transporters. This equipment transfers chemical materials from one machine to another throughout the process.. We can supply you belt conveyor, mobile belt conveyor, bucket elevator, inter alia.
Since the process is simple, the investment of a BB fertilizer blending plant is much lower than that of other more complex compound fertilizer solutions. In general, The price of a line of BB fertilizers with capacities of 5–40 TPH usually ranges between 30.000 y 200.000 dollars, and the smaller the capacity, the lower the investment. Next, some reference examples are presented.
For systems with capacity of 5–10 TPH, The cost is usually between 30.000 y 50.000 USD. For systems producing 10–20 TPH, The typical price ranges from 50.000 a 100.000 USD. Systems with a capacity of 20–40 TPH are the most expensive, with values between 100.000 y 200.000 USD.
Besides, Total cost may vary when special designs are added. If you need more material hoppers, double bagging machines, Dust-free feeding or larger storage silos, the final investment will increase. Customized conveyor designs or automatic control systems also play a role..
In order to meet different requirements of fertilizer suppliers, We design two production plans with different capacities. One is intended for small plants compound fertilizer, that they need to produce 5-10 tons of BB fertilizer per hour. The other is a mixing line with rotating drum, suitable for making BB fertilizer on a large scale.
When you need a BB fertilizer production line with a capacity of 5-10 t/h, we recommend our small scale mixing system. This system includes static dosing machine, wide angle belt elevator, BB mixer and one bucket quantitative scale. Operates by feeding in positive rotation and discharge in reverse rotation, which makes it easier to use. Besides, thanks to the special helical internal mechanism and unique three-dimensional structure, can mix materials evenly and discharge fertilizer without clogging.
If you want to install a large capacity fertilizer mixing plant, You can opt for our line with mixing drum. In this design, The traditional BB mixer is replaced by a drum type BB mixer, which offers a greater capacity of 20-40 t/h. This means that it can produce 120.000-250.000 tons of BB fertilizer per year. Correspondingly, It is recommended to upgrade the one-bucket bagger to a double-bucket automatic bagger., allowing large-scale production to be completed more quickly and efficiently.
Of course. With a chemical granule mixing line, you can freely and quickly adjust the NPK ratio according to your need. For this reason, There is no doubt that it can be used to manufacture NPK 20-30-10.
In addition, can pproduce NPK 15-15-15, 20-10-10 or other formulations according to local demand. You only need to adjust the feeding volume of each material after finishing the previous batch, since it has an independent PLC control container. Therefore, installing a BB fertilizer blending plant is an ideal option when you need to manufacture different NPK formulations.
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After gathering materials and acquiring equipment, You must also prepare a suitable site to build the plant. Generally, there are two key factors: Surface: In general terms, a BB fertilizer line requires only 100–900 m² to produce 5–80 t/h without complications.
Location: On the one hand, It is better to produce BB fertilizers close to the source of raw materials and, on the other hand, It is convenient to locate the plant in a place with accessible transportation, since this facilitates the return of materials and the delivery of fertilizer to customers.
Claro que sí. We can offer you a customized bb fertilizer system according to your materials, your available space, your application and other requirements. For reference, these are some examples:
BB production line installed in pit
Fertilizer Pellet Mixing System with Bucket Elevators
Plant Design for Mixing Powdered Fertilizers
Besides, if you want to produce other NPK compound fertilizers, We also have multiple solutions, including NPK powder granulation lines, SSP fertilizer production plans, and other mineral-based projects. Contact us to get them now.
YUSHUXNIN Engineering Equipment Co., Ltd., business plan maker and equipment for fertilizer production in Türkiye. From the design of the project and the machinery manufacturing through installation and operational training, we offer you a comprehensive service.
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Boudemagh Messaoud, lot number 45 - Cheraga
Tashkent public road, Taskent, Uzbekistan.Get a free quote
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